SYSCON's main manufacturing facility is located in a premier industrial estate in Thailand, strategically positioned for efficient access to major ports, logistics hubs, and raw material suppliers. The facility spans a total production area of over 20,000 square meters, housing our complete vertically integrated operation from prepress through to finished goods warehousing.
Our plant has been designed and built to international standards, incorporating clean room environments for food-grade and pharmaceutical packaging production, climate-controlled raw material and finished goods warehouses, and dedicated zones for each stage of the manufacturing process. The facility layout optimizes workflow efficiency and minimizes material handling, contributing to shorter lead times and reduced waste.
We continuously invest in facility upgrades, with recent additions including expanded clean room capacity, a new solar panel installation, and upgraded climate control systems to maintain optimal conditions for sensitive substrates and adhesives throughout the year.
For clients in the food, beverage, pharmaceutical, and personal care industries, product safety and hygiene are paramount. SYSCON operates certified clean room environments that meet stringent GMP and BRC requirements, ensuring that packaging produced for sensitive applications is manufactured under controlled conditions free from contaminants.
Our clean rooms feature positive air pressure systems, HEPA filtration, controlled temperature and humidity, restricted personnel access, and continuous environmental monitoring. All operators working within clean room zones follow strict hygiene protocols including gowning procedures, hand sanitation, and regular health checks.
Our climate-controlled warehouses maintain consistent temperature and humidity levels year-round, protecting both raw materials and finished goods from degradation. This is particularly critical for pressure-sensitive adhesive materials, heat-sensitive films, and laminated structures that can be affected by environmental fluctuations.
Our facility houses a comprehensive array of printing, converting, and finishing equipment to deliver the full spectrum of label and flexible packaging products.
Multiple high-speed flexographic printing presses capable of up to 10-color printing with inline UV curing, die-cutting, lamination, and varnishing. Our flexo platform delivers exceptional quality for labels, shrink sleeves, and flexible packaging substrates with fast changeover times and minimal waste.
State-of-the-art gravure printing presses for high-volume runs requiring photographic-quality reproduction. Our gravure lines produce stunning results on flexible packaging films with superior ink density, smooth gradients, and consistent color accuracy across long production runs of 100,000 meters or more.
Advanced digital printing technology for short-run production, variable data printing, and rapid prototyping. Our digital platform enables cost-effective production of small to medium volumes, personalized packaging, and fast turnaround for market testing and limited-edition campaigns.
Solvent-based, solventless, and water-based lamination lines for creating multi-layer film structures that provide barrier protection, sealability, and durability. Our lamination capabilities support a wide range of film combinations for food-grade, pharmaceutical, and industrial applications.
Precision slitting and rewinding machines with automatic tension control and laser-guided alignment for consistent roll quality. Our slitting lines handle widths from narrow label rolls down to 10mm up to wide-web flexible packaging rolls, with tight tolerances and clean edge cuts.
High-speed pouch-making and bag-making lines capable of producing stand-up pouches, zipper pouches, spout pouches, three-side seal pouches, center seal pouches, gusseted bags, and custom formats. Inline features include zipper application, spout insertion, tear notch placement, and hang-hole punching.
SYSCON's manufacturing capacity is designed to serve both high-volume multinational accounts and smaller regional brands with equal efficiency and quality. Our key capacity figures include:
With 24/7 operational capability and efficient scheduling systems, we can accommodate urgent orders and seasonal demand spikes while maintaining our standard lead times for ongoing production programs.
We welcome factory visits from prospective and existing clients. Contact us to arrange a tour of our manufacturing plant.
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