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Precision Packaging, Maximum Impact

Four side seal pouches are formed from two separate sheets of film sealed together on all four edges, creating a flat, precisely dimensioned package with clean lines and maximum usable print area on both front and back panels. This construction allows each side to feature different film materials — for example, a printed front panel paired with a clear back window — offering unmatched design flexibility.

SYSCON manufactures four side seal pouches on high-speed multi-lane machines, making this format exceptionally cost-effective for small-format sachets and single-use products. Our multi-lane production capability means we can produce thousands of units per minute, driving down unit costs for high-volume applications such as condiment sachets, pharmaceutical doses, and promotional samples.

With options for easy-tear notches, laser scoring, clear windows, and peelable seals, our four side seal pouches are engineered for consumer convenience while maintaining the barrier integrity your product demands. Whether you need a simple spice sachet or a medical-grade device pouch, SYSCON delivers the precision, consistency, and quality you expect from a world-class flexible packaging manufacturer.

Four Side Seal Pouches

Key Features

Designed for precision, versatility, and high-volume production efficiency.

Easy Tear Notch

Pre-cut tear notches and laser scoring enable clean, effortless opening without scissors or tools.

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Clear Window Option

Combine printed front film with transparent back film to showcase product contents and build consumer trust.

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Compact Footprint

Flat, space-efficient format maximizes shipping density and retail display capacity.

Multi-Lane Production

High-speed multi-lane machines produce thousands of pouches per minute for cost-effective high-volume runs.

Applications

Four side seal pouches excel in single-use, sample, and small-format packaging applications:

  • Sachets — sugar, salt, pepper, ketchup, soy sauce, instant coffee
  • Wet wipes — facial wipes, antibacterial wipes, makeup remover wipes
  • Medical devices — sterile swabs, test strips, single-use instruments
  • Samples and promotions — cosmetic samples, shampoo sachets, perfume testers
  • Spice packets — individual seasoning mixes, herb blends, marinade sachets
  • Pharmaceutical doses — powder sachets, oral rehydration salts, supplement packets
Four Side Seal Pouch Applications

Material Options & Specifications

Versatile film combinations and seal configurations for every product type and industry.

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Film Structures

PET/PE, PET/AL/PE, BOPP/PE, PET/VMPET/PE, paper/AL/PE, and medical-grade Tyvek laminates.

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Printing

Up to 10-color rotogravure printing with different designs on front and back panels for maximum flexibility.

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Sizes

From 5ml single-dose sachets to A4-size device pouches. Precise custom dimensions with tight tolerances.

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Seal & Opening Options

Permanent seal, peelable seal, easy-tear notch, laser score, and chevron-cut opening configurations.

Need Custom Four Side Seal Pouches?

Share your product dimensions, volume requirements, and barrier needs, and we will engineer the ideal sachet or pouch solution.

Request a Quote