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Pour, Cap, and Go

Spout pouches combine the flexibility and lightweight advantages of pouch packaging with the controlled dispensing of a rigid container. The integrated spout and resealable screw cap allow consumers to pour liquids cleanly, reseal with confidence, and store the product upright — delivering a bottle-like experience at a fraction of the material weight and shipping cost.

SYSCON manufactures spout pouches in stand-up configurations with bottom gussets for stable shelf display. Our spout insertion process uses precision heat-sealing technology to bond the spout fitment securely into the pouch body, ensuring a leak-proof seal that withstands the demands of hot-fill processes, retort sterilization, and long-distance transport.

Available with a wide selection of cap types — including standard screw caps, flip-top caps, sport caps, and tamper-evident closures — our spout pouches are fully customizable to match your product viscosity, dispensing requirements, and brand identity. Combined with high-barrier multi-layer films and vibrant rotogravure printing, SYSCON spout pouches offer a modern, consumer-friendly alternative to traditional bottles and cartons.

Spout Pouches

Key Features

Designed for controlled dispensing, upright stability, and maximum product protection.

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Various Cap Types

Standard screw, flip-top, sport, and tamper-evident caps to suit different dispensing and safety needs.

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Bottom Gusset Standing

Integrated bottom gusset provides a stable, self-standing base for upright shelf display and storage.

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Multiple Barrier Layers

Multi-layer laminated structures with aluminum or metallized films for superior oxygen and moisture barriers.

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Hot-Fill Compatible

Engineered to withstand hot-fill temperatures and retort processes without compromising seal integrity.

Applications

Spout pouches are ideal for liquid and semi-liquid products that benefit from controlled pouring and resealability:

  • Beverages — fruit juices, smoothies, energy drinks, flavored water
  • Baby food — pureed fruits, vegetable blends, yogurt snacks
  • Sauces and condiments — ketchup, mayonnaise, salad dressings, cooking sauces
  • Household detergents — liquid soap refills, fabric softener, cleaning solutions
  • Cooking oils — olive oil, coconut oil, specialty oils
  • Personal care — shampoo refills, body wash, liquid hand soap
Spout Pouch Applications

Material Options & Specifications

High-performance films and spout fitments tailored to your product and filling process.

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Film Structures

PET/AL/NY/PE, PET/VMPET/PE, PET/AL/PE, NY/PE, and retort-grade laminates for demanding applications.

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Printing

Up to 10-color rotogravure printing with gloss, matte, and metallic finishes for premium shelf appeal.

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Sizes

From 100ml single-serve to 5L bulk refill pouches. Custom dimensions and spout positions available.

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Spout Options

8mm to 22mm spout diameters with screw cap, flip-top, sport cap, and child-resistant closures.

Need Custom Spout Pouches?

Share your product details and filling requirements, and we will recommend the optimal spout type, film structure, and pouch format.

Request a Quote