Products & Specifications FAQ

SYSCON offers a comprehensive range of label solutions to suit virtually any application. Our label types include:

• Pressure Sensitive Labels -- Self-adhesive labels available in paper, film, and specialty substrates for a wide range of containers and surfaces.
• Shrink Sleeve Labels -- 360-degree coverage labels that conform to complex container shapes, ideal for beverages, dairy, and personal care products.
• Stretch Sleeve Labels -- Elastic labels applied without heat, offering full-body decoration with excellent shelf appeal.
• Heat Transfer Labels -- Durable labels permanently fused to the container surface, commonly used for personal care and household products.
• Wrap Around Labels -- Full-wrap labels for cylindrical containers, offering maximum branding area.
• Lid Labels -- Top-applied labels for cups, tubs, and containers.
• In-Mould Labels -- Labels integrated into the container during the moulding process for a seamless, no-label look.
• Wet Glue Labels -- Traditional paper labels applied with adhesive, widely used in the beverage industry.
• Tag Labels -- Hang tags and product identification labels for various applications.

Visit our Labels page for full details on each label type.

We print on a wide variety of substrates, selected based on your product requirements, application method, and end-use conditions. Common materials include:

• Paper stocks -- Coated, uncoated, textured, metallic, and thermal paper for labels.
• Film substrates -- BOPP (biaxially oriented polypropylene), PE (polyethylene), PET (polyester), PVC, and specialty films for labels and flexible packaging.
• Laminated structures -- Multi-layer laminates combining barrier properties for food-safe flexible packaging, including aluminum foil, metalized films, and nylon layers.
• Specialty materials -- Tamper-evident materials, holographic films, biodegradable substrates, and FSC-certified papers.

Our technical team can recommend the ideal material based on your product, filling process, storage conditions, and regulatory requirements.

Minimum order quantities (MOQs) vary depending on the product type, material, dimensions, and print specifications. As a general guide:

• Pressure sensitive labels: From approximately 5,000 to 10,000 pieces.
• Shrink and stretch sleeves: From approximately 10,000 to 20,000 pieces.
• Flexible packaging: From approximately 3,000 to 5,000 pieces.

These are indicative figures and actual MOQs depend on your specific requirements. For new product launches or trial runs, we may be able to accommodate smaller quantities -- please discuss your needs with our sales team for a tailored solution.

Yes. SYSCON offers fully custom label and packaging solutions tailored to your exact specifications. We can produce labels and pouches in virtually any shape, size, or format, including die-cut labels with irregular shapes, contour-cut shrink sleeves, and custom-sized pouches with specialized features such as zippers, spouts, tear notches, and hang holes. Our in-house prepress and tooling capabilities allow us to develop custom dies and cylinders efficiently. Simply provide your desired dimensions and our team will advise on feasibility and optimal design.

SYSCON employs multiple printing technologies to deliver the best results for each application:

• Flexographic printing -- High-speed, high-quality printing ideal for large-volume label and flexible packaging runs. We operate advanced flexographic presses with servo-driven technology and HD plate capabilities.
• Gravure printing -- Premium image quality with exceptional color consistency, typically used for long-run flexible packaging and high-end labels.
• Digital printing -- Short-run, fast-turnaround printing with the ability to produce variable data, versioning, and personalized labels without the need for plates or cylinders.

Our team will recommend the most suitable print method based on your design, volume, timeline, and budget requirements. Learn more on our Printing Technology page.

We offer a wide range of finishing and embellishment options to enhance the look, feel, and functionality of your labels and packaging:

• Varnishes -- Gloss, matte, satin, and soft-touch varnishes for protection and tactile appeal.
• Lamination -- Gloss, matte, and specialty lamination for added durability and premium feel.
• Hot foil stamping -- Gold, silver, holographic, and custom-color foils for a premium, eye-catching finish.
• Embossing and debossing -- Raised or recessed textures that add a tactile dimension to your packaging.
• Spot UV -- Selective high-gloss coating for contrast and visual impact.
• Cold foil -- Inline metallic effects for efficient production at high speeds.
• Die cutting -- Precision cutting to custom shapes and profiles.
• Perforation and easy-open features -- Functional finishing for consumer convenience.

Yes. Food safety is a core focus at SYSCON. We manufacture labels and flexible packaging that comply with food-contact regulations, including FDA (U.S. Food and Drug Administration) and EU food-contact material standards. Our production facilities are certified under GMP (Good Manufacturing Practices), BRC/IoP (Global Standard for Packaging Materials), and GHPs/HACCP. We use food-grade inks, adhesives, and substrates, and we conduct migration testing to ensure that our packaging materials are safe for direct and indirect food contact. Our quality and compliance teams work closely with clients to meet the specific regulatory requirements of their target markets.

Yes. Using our digital printing capabilities, we can produce labels with variable data such as sequential serial numbers, unique barcodes, QR codes, batch codes, expiry dates, and personalized content. Variable data printing is ideal for traceability, anti-counterfeiting, promotional campaigns, and regulatory compliance. For high-volume runs, we can also integrate inline variable data printing with our flexographic presses to combine the efficiency of conventional printing with the flexibility of digital personalization.

For best results, we recommend supplying artwork in the following formats:

• Adobe Illustrator (.ai) -- Preferred format for vector-based artwork.
• PDF (press-quality) -- High-resolution PDF with fonts outlined and images embedded.
• Adobe Photoshop (.psd) -- For raster-based or photographic artwork, supplied at a minimum of 300 dpi at actual print size.

All artwork should be supplied in CMYK color mode. If Pantone spot colors are required, please specify the Pantone reference numbers. Our prepress team provides a thorough artwork check and will work with you to resolve any technical issues before production. We also offer design support if you need assistance creating or adapting your artwork for print.

Our maximum print width depends on the printing platform:

• Flexographic presses: Up to approximately 430 mm (17 inches) print width for labels, and wider for flexible packaging applications.
• Gravure presses: Up to approximately 1,100 mm (43 inches) for flexible packaging films.
• Digital presses: Up to approximately 330 mm (13 inches) for short-run labels.

If your project requires specific dimensions, please share your requirements with our team and we will confirm the most suitable production setup. For oversized or non-standard formats, we can also explore custom solutions.